by Bruce Wells | Jan 11, 2025 | Petroleum Technology
Oilfield production technologies began in Pennsylvania with an economical way to pump multiple wells.
In the earliest days of the petroleum industry, which began with an 1859 oil discovery in Pennsylvania, production technologies used steam power and a walking beam pump system that evolved into ways for economically producing oil from multiple wells.
Just as drilling technologies evolved from spring poles to steam-powered cable tools to modern rotary rigs, oilfield production also improved.
This image of a circa 1909 double eccentric power wheel manufactured by the Titusville (Pennsylvania) Iron Works is just one example of what can be discovered online at public domain resources. Photo courtesy Library of Congress Prints and Photographs Collections.
In the early days of the industry, oil production technology used steam power and a wooden walking beam. A steam engine at each well raised and lowered one end of the beam. An oil production technique perfected in Pennsylvania used central power for pumping low-production wells to economically recover oil.
Library of Congress Collection
A Library of Congress (LOC) photograph from 1909 shows a “double eccentric power wheel,” part of an innovative centralized power system. The oilfield technology from a South Penn Oil Company (the future Pennzoil) lease between the towns of Warren and Bradford, Pennsylvania.
The LOC photograph preserves the oilfield technology that used the two wheels’ elliptical rotation for simultaneously pumping multiple oil wells. The wheels’ elliptical rotation simultaneously pumped eleven remote wells. This central pump unit operated in the Morris Run oilfield, discovered in 1883. It was manufactured at the Titusville Iron Works.
Many oilfield history resources can be found in the Library of Congress Digital Collections and the related images of petroleum history photography. The development of centralized pumping systems — eccentric wheels and jerk lines — often are preserved in high-resolution files.
The Morris Run field produced oil from two shallow “pay sands,” both at depths of less than 1,400 feet. It was part of a series of other early important discoveries.
Late 18th-century Oil Well Supply Company illustration of pumping system using rods, cables, and an eccentric wheel.
In 1881, the Bradford field alone accounted for 83 percent of all the oil produced in the United States (see Mrs. Alford’s Nitro Factory). Today, new technologies are producing natural gas from a deeper formation, the Marcellus Shale.
Although production from some early shallow Pennsylvania wells declined to only about half a barrel of oil a day, some continued pumping into 1960.
Central Power Units
As the number of oil wells grew in the early days of America’s petroleum industry, simple water-well pumping technologies began to be replaced with advanced, steam-driven walking beam pump systems.
At first, each well had an engine house where a steam engine raised and lowered one end of a sturdy wooden beam, which pivoted on the cable-tool well’s “Samson Post.” The walking beam’s other end cranked a long string of sucker rods up and down to pump oil to the surface.
America’s oilfield technologies advanced in 1875 with this “Improvement In Means For Pumping Wells” invented in Pennsylvania.
Recognizing that pumping multiple wells with a single steam engine would boost efficiency, on April 20, 1875, Albert Nickerson and Levi Streeter of Venango County, Pennsylvania, patented their “Improvement in Means for Pumping Wells.”
Their system was the forerunner of wooden or iron rod jerk line systems for centrally powered oil production. This technology, eventually replaced by counter-balanced pumping units, will operate well into the 20th century – and remain an icon of early oilfield production.
“By an examination of the drawing it will be seen that the walking beam to well No. 1 is lifting or raising fluid from the well. Well No. 3 is also lifting, while at the same time wells 2 and 4 are moving in an opposite direction, or plunging, and vice versa,” the inventors explained in their patent application (No. 162,406).
“Heretofore it has been necessary to have a separate engine for each well, although often several such engines are supplied with steam from the same boiler,” they noted. “The object of our invention is to enable the pumping of two or more wells with one engine.”
By it the walking beams of the different wells are made to move in different directions at the same time, thereby counterbalancing each other, and equalizing the strain upon the engine.
An Allegheny National Forest Oil Heritage Series illustration of an oilfield “jack plant” in McKean County, Pennsylvania.
Steam initially drove many of these central power units, but others were converted to burn natural gas or casing-head gas at the wellhead – often using single-cylinder horizontal engines. Examples of the engines, popularly called “one lungers” by oilfield workers, have been collected and restored (see Coolspring Power Museum).
Many widely used techniques of drilling and pumping oil were developed in an effort to recover the high-quality “Pennsylvania Grade” oil. Image courtesy Library of Congress.
The heavy and powerful engine — started by kicking down on one of the iron spokes — transferred power to rotate an “eccentric wheel,” which alternately pushed and pulled on a system of rods linked to pump jacks at distant oil wells.
“Transmitting power hundreds of yards, over and around obstacles, etc., to numerous pump jacks required an ingenious system of reciprocating rods or cables called Central Power and jerker lines,” explains documentation from an Allegheny National Forest Oil Heritage Series illustration of an oilfield “jack plant” in McKean County, Pennsylvania. The long rod lines were also called shackle lines or jack lines.
A single engine with eccentric wheel connecting rod lines could economically pump oil using Oil Well Supply Company’s “Simplex Pumping Jacks.”
Around 1913, with electricity not readily available, the Simplex Pumping Jack became a popular offering from Oil Well Supply Company of Oil City, Pennsylvania. The simple and effective technology could often be found at the very end of long jerk lines.
A central power unit could connect and run several of these dispersed Simplex pumps. Those equipped with a double eccentric wheel could power twice as many.
Roger Riddle, a local resident and field guide for the West Virginia Oil & Gas Museum in Parkersburg, was raised around central power units and recalls the rhythmic clanking of rod lines.
Riddle has guided visitors through dense nearby woods where remnants of the elaborate systems rust. The heavy equipment once “pumped with just these steel rods, just dangling through the woods,” he says. “You could hear them banging along – it was really something to see those work. The cost of pumping wells was pretty cheap.”
The heyday of central power units passed when electrification arrived, nonetheless, a few such systems remain in use today. Learn more about the evolution of petroleum production methods in All Pumped Up – Oilfield Technology.
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Recommended Reading: Drilling Technology in Nontechnical Language
(2012); Trek of the Oil Finders: A History of Exploration for Petroleum (1975). Your Amazon purchase benefits the American Oil & Gas Historical Society. As an Amazon Associate, AOGHS earns a commission from qualifying purchases.
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The American Oil & Gas Historical Society (AOGHS) preserves U.S. petroleum history. Please become an AOGHS annual supporter and help maintain this energy education website and expand historical research. For more information, contact bawells@aoghs.org. Copyright © 2025 Bruce A. Wells. All rights reserved.
Citation Information: Article Title: “Eccentric Wheels and Jerk Lines.” Authors: B.A. Wells and K.L. Wells. Website Name: American Oil & Gas Historical Society. URL: https://aoghs.org/technology/jerk-lines-eccentric-wheels. Last Updated: January 10, 2025. Original Published Date: November 20, 2017.
by Bruce Wells | Dec 29, 2024 | Petroleum Technology
The petroleum industry’s difficult job of retrieving broken (and expensive) equipment obstructing an oil well — “fishing” — began in 1859 when a drilling tool stuck at 134 feet deep and ruined a Pennsylvania well. The technical challenges at far greater depths have tormented exploration companies ever since.
Just four days after the August 27, 1859, first U.S. oil discovery by Edwin L. Drake at Titusville, Pennsylvania, a much less known oil and natural gas industry pioneer began America’s second well to be drilled for petroleum. John Livingston Grandin dug his well nearby using a simple spring pole — but soon wedged his iron chisel downhole.
John L. Grandin attempted to recover a lost drill bit at his 1859 well near Tidioute, Pennsylvania. Warren County roadside marker photo.
The 22-year-old Grandin improvised his own well fishing tools, but not only lost his drill bit (an industry first), he ended up with America’s first dry hole among other petroleum industry milestones.
Searching for oil was less an earth science and more an art in the exploration and production industry’s earliest days. Geologists in Pennsylvania’s “valley that changed the world” knew far more about finding coal seams than characteristics of oil-bearing formations.
Making Hole
Even as drilling technologies evolved from spring poles and cable tools to modern rotary rigs, downhole problems remained — especially as wells reached new depths (learn more in Making Hole — Drilling Technology).
A 19th-century cable-tool rig, like its ancient predecessor the spring pole, utilized percussion drilling — the repeated lifting and dropping of a heavy chisel using hemp ropes. Drilling time and depth improved with the addition of steam power and tall, wooden derricks.
A standard, 82-foot cable-tool derrick used a steam boiler and one-cylinder engine connected to a “walking beam. Image from The Oil-Well Driller, 1905.
As depths increased, frequent stops were needed to bail out water and cuttings — and sharpen the bit’s iron edge. Small forges were often just feet from the well bore.
Despite drillers trying to avoid having expensive tools jammed deep in the well, accidents happened. The cable-tool rig’s manila rope or wire line would break. A pipe connection might bend. The downhole tool assemblies could no longer be lifted and dropped.
On the rig floor, fishing tools had to be lowered by a line into the well, armed at their end with spears, clamps and hooks. Sometimes a wood, wax and nails “impression block” was first lowered to get an idea of what lay downhole.
Hooks and Spears
In percussion drilling, the heavy cable-tool assembly could get jammed in the borehole and could no longer be repeatedly lifted and dropped. In the foreground of the photograph below, the large wheel at right (with small, square hub) received the uppermost part of a fishing pole. A rope was wound around this wheel’s rim and led to the “bull wheel” shaft.
The term fishing came from early percussion drilling using cable tools. When the derrick’s manila rope or wire-line rope broke, a crewman lowered a hook and attempted to pull out the well’s heavy iron bit. Photo courtesy Library of Congress.
Among the fishing tools at the man’s feet are 3.5-inch iron poles, each 20 feet in length and weighing 500 pounds. To fish for stuck tools, these were lowered in well, armed at their end with a “die” with a left-hand thread cut in it. This die fit over the end of the stuck tool, tapered inward slightly, and when turned to the left, cut a thread on the cable tool.
The bull wheel, driven by the well’s steam-powered drilling engine, exerted a tremendous strain on the assembled poles. Since that strain was always to the left, the die gradually cut a thread in the stuck cable tool. One of the cable tool sections would eventually “yield, unscrew, and be removed.”
The operation repeated until the lowest piece was reached. A “spud” was then employed. Drilling usually would continue into the night, illuminated by two-wicked “yellow dog” lanterns.
Knives and Whipstocks
“Well fishing tools are constantly being improved and new ones introduced,” explained David T. Day in his A Handbook of the Petroleum Industry in 1922. Describing cable tool operations, he explained that the basic principle of well fishing tools often involved milled wedges — on a spear or in a cylinder — for recovering lost tubing or casing.
As drillers gained experience with deeper wells, patent applications included hundreds of designs for catching some tool or part that had been broken or lost in the borehole. Many of these “fishing tools” could be created on-site since most cable-tool rigs already had a forge for sharpening bits on the derrick floor.
Day noted that the simpler types of fishing tools comprised “horn sockets, corrugated friction sockets, rope grabs, rope spears, bit hooks, spuds, whipstocks, fluted wedges, rasps, bell sockets, rope knives, boot jacks, casing knives and die nipples.”
Basic fishing tools include the spear and socket, each with milled edges. Using nails and wax, an impression block helps determine what is stuck downhole. Image from A Handbook of the Petroleum Industry, 1922.
These and other devices, when used with an auger stem in various combinations called jars, can secure a powerful upward stroke or “jar” and thus dislodge and recover the tool being sought, Day explained in his 1922 book.
“The jars, essentially and universally used in fishing with cable tools, consist off two heavy forged-steel links, interlocking as the links of a cable chain, but fitting together more snugly,” he added.
“Many lost tools that cannot be recovered are drilled up or ‘side-tracked” (driven into or against the wall) and passed in drilling,” Day explained. Much depended upon “the skill and patience of the driller.”
Once all well fishing tools failed, a final resort was a whipstock, which allowed the bit to angle off and bypass the fish to leave the operator with a deviated hole. This was sometimes unpopular where wells were closely spaced.
By the early 1900s, rotary drilling introduced the hollow drill stem that enabled broken rock debris to be washed out of the borehole. It led to far deeper wells.
As drilling with rotary rigs became more common in the early 1900s, fishing methods adapted. “In rotary drilling, the only tools ordinarily used in the well are the drill pipe and bits,” Day noted, adding that the rotary fishing tools, “were comparatively free from the complexities of cable-tool work.”
Most rotary fishing jobs were caused by “twist offs” (broken drill pipe), although the bit, drill coupling or tool joints may break or unscrew. As in cable-tool fishing, an impression block often was needed to determine the proper fishing tool.
But even back then — and especially now with wells miles deep and often turned horizontally — when a downhole problem occurred, the well could be lost for good.
Elk City, Deep Gas Capital
The Anadarko Basin extends across western Oklahoma into the Texas Panhandle and into southwestern Kansas and southeastern Colorado. It includes the Hugoton-Panhandle field, the Union City field and the Elk City field and is among the most prolific natural gas-producing areas in North America.
In 1980, the Oklahoma Historical Society and Oklahoma Petroleum Council dedicated a granite monument at Third and Pioneer streets in Elk City, Oklahoma. The Washita County marker notes:
The Deep Anadarko Basin of Western Oklahoma is one of the most prolific gas provinces of North America. Wells drilled here have been among the world’s deepest. The Bertha Rogers No. 1 in Washita County, drilled in 1971 to 31,441 feet, was then the world’s deepest well. In 1979 the No. 1 Sanders well near Sayre became Oklahoma’s deepest gas producer at 24,996 feet.
When controls on gas prices were lifted, Anadarko justified the faith and perseverance of The GHK Company and other operators who pioneered in deep drilling. The shallow horizons of Greater Anadarko account for much of this nation’s proved gas reserves. Deeper sediments below 15,000 feet remain virtually unexplored. Renewed assessment of some 22,000 cubic miles of deep sediments may carry over into the 21st Century.
A 2014 geologic map of 50,000 square mile Anadarko Basin showing thickness of strata courtesy U.S. Geological Survey.
For the 20th century’s final quarter, the Basin remains the frontier of deep drilling technology centered on Elk City, “Deep Gas Capital of the World”. As gas prices equate more closely to value, the nation’s needs may be met increasingly from this massive sedimentary basin, a focal point in drilling innovation and geological interpretation.
In re-energizing America, Anadarko will not yield its gas easily or briefly. Promised rewards lying beyond the threshold of drilling techniques demand massive investment. In challenging the inventive enterprise of America’s energy industry, this Basin will remain the heartland of technology in penetrating the earth’s crust.
A 1974 souvenir of the Bertha Roger No. 1 well, which sought natural gas almost six miles deep in Oklahoma’s Anadarko Basin.
Until the 1960s, few companies could risk millions of dollars and push rotary rig drilling technology to reach beyond the 13,000-foot level in what geologists called “the deep gas play.”
The great expense and technological expertise necessary to complete ultra-deep natural gas wells at these depths made the Anadarko Basin “the domain of the major petroleum corporations,” explained Bobby Weaver, oil historian and frequent article contributor to the Oklahoma Historical Society.
GHK Company and partner Lone Star Producing Company believed ultra-deep wells in Oklahoma’s Anadarko Basin could produce massive amounts of natural gas. They began drilling wells more than three miles deep in the late 1960s.
South of Burns Flat in Washita County, their Bertha Rogers No.1 would reach almost six miles deep in 1974 — after a deep fishing trip.
Deep Fishing in Oklahoma
In March 1974 in far western Oklahoma, after 16 months of drilling and almost six miles deep, the Bertha Rogers No. 1 rotary rig drill stem sheared, leaving 4,111 feet of pipe and the drill bit stuck downhole. Spudded in November 1972 and averaging about 60 feet per day, the Bertha Rogers had been heading for the history books as the world’s deepest well at the time.
Independent producer John West in 2006 preserved artifacts in the closed Anadarko Basin Museum of Natural History in Elk City, Oklahoma. Photo by Bruce Wells.
It was March 1974 and the enormous investment of Lone Star Producing Company of Dallas, and partner GHK Company of Oklahoma City, was about to be lost. Desperate GHK executives turned to a “fishing” company in Texas.
Millions of dollars hung in the balance when Houston-based Wilson Downhole Service Company, was called and tool-fishing expert Mack Ponder sent to the rescue.
Against all odds and employing the latest 1970s technology, Ponder was able to retrieve the pipe sections and drill bit from 30,019 feet down, bringing operations back online and enabling drilling to continue even deeper into Oklahoma’s Anadarko Basin, at a site about 12 miles west of Cordell.
Although the remarkable deep fishing achievement was celebrated, the Bertha Rogers No. 1 had to be completed at just 14,000 feet after striking molten sulfur at 31,441 feet. The equipment could not take the abuse at total depth. The well set a world record and remains one of the deepest ever drilled.
Completed at a depth of almost 25,000 feet, the Beckham County well would become Oklahoma’s deepest natural gas producer (also see Anadarko Basin in Depth`).
Oil Well Fishing Tool Technician
The U.S. Labor Department describes an “Oil Well Fishing Tool Technician” (Occupational Title 930.261-010) as an occupation that “analyzes conditions of unserviceable oil or gas wells and directs use of special well-fishing tools and techniques to recover lost equipment and other obstacles from boreholes of wells,”
The government description adds that the technician plans fishing methods, selects tools, and “directs drilling crew in applying weights to drill pipes, in using special tools, in applying pressure to circulating fluid (mud), and in drilling around lodged obstacles or specified earth formations, using whipstocks and other special tools.”
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Recommended Reading: History Of Oil Well Drilling
(2007); The Prize: The Epic Quest for Oil, Money & Power (1991); The Extraction State, A History of Natural Gas in America (2021). Your Amazon purchase benefits the American Oil & Gas Historical Society. As an Amazon Associate, AOGHS earns a commission from qualifying purchases.
_______________________
The American Oil & Gas Historical Society (AOGHS) preserves U.S. petroleum history. Please become an AOGHS supporter and help maintain this energy education website and expand historical research. For more information, contact bawells@aoghs.org. Copyright © 2024 Bruce A. Wells. All rights reserved.
Citation Information – Article Title: “Fishing in Petroleum Wells.” Authors: B.A. Wells and K.L. Wells. Website Name: American Oil & Gas Historical Society. URL: https://aoghs.org/petroleum-art/high-flying-trademark. Last Updated: December 28, 2024. Original Published Date: June 1, 2006.
by Bruce Wells | Dec 28, 2024 | Petroleum Technology
Early patent for a hollow “drill-rod” and roller bit for “making holes in hard rock.”
An “Improvement in Rock Drills” patent issued to a New Yorker after the Civil War included the basic elements of the modern petroleum industry’s rotary rig.
On January 2, 1866, Peter Sweeney of New York City was granted U.S. patent No. 51,902 for a drilling system with many innovative technologies. His rotary rig design, which improved upon an 1844 British patent by Robert Beart, applied the rotary drilling method’s “peculiar construction particularly adapted for boring deep wells.”
Peter Sweeney’s innovative 1866 “Stone Drill” patent included a roller bit using a “rapid rotary motion” that would evolve into modern rotary drilling technologies.
More efficient than traditional cable-tool percussion bits, Sweeney’s patent provided for a roller bit with replaceable cutting wheels such “that by giving the head a rapid rotary motion the wheels cut into the ground or rock and a clean hole is produced.”
Deeper Drilling
The Sweeney design utilized a roller bit with replaceable cutting wheels such “that by giving the head a rapid rotary motion the wheels cut into the ground or rock and a clean hole is produced.
In another innovation, the “drill-rod” was hollow and connected with a hose through which “a current of steam or water can be introduced in such a manner that the discharge of the dirt and dust from the bottom of the hole is facilitated.”
Better than commonly used steam-powered cable-tools, which used heavy rope to lift and drop iron chisel-like bits, Sweeney claimed his drilling apparatus could be used with great advantage for “making holes in hard rock in a horizontal, oblique, or vertical direction.”
Drilling operations could be continued without interruption, Sweeny explained in his patent application, “with the exception of the time required for adding new sections to the drill rod as the depth of the hole increases. The dirt is discharged during the operation of boring and a clean hole is obtained into which the tubing can be introduced without difficulty.”
A 1917 rotary rig in the Coalinga, California, oilfield. Courtesy of the Joaquin Valley Geology Organization.
Foreseeing the offshore exploration industry, Sweeney’s patent concluded with a note that “the apparatus can also be used with advantage for submarine operations.”
With the U.S. oil industry’s growth after the first commercial well in 1859, drilling contractors quickly improved upon Sweeney’s idea. A device was fitted to the rotary table that clamped around the drill pipe and turned. As this “kelly bushing” rotated, the pipe rotated and with it the bit downhole. The torque of the rotary table was transmitted to the drill stem.
Thirty-five years after Sweeney’s patent, rotary drilling revolutionized the petroleum industry after a 1901 oil discovery by Capt. Anthony Lucas launched a drilling boom at Spindletop Hill in Texas.
Learn more at Making Hole – Drilling Technology.
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Recommended Reading: History Of Oil Well Drilling (2007); The Prize: The Epic Quest for Oil, Money & Power (1991); The Extraction State, A History of Natural Gas in America (2021). Your Amazon purchase benefits the American Oil & Gas Historical Society. As an Amazon Associate, AOGHS earns a commission from qualifying purchases.
_______________________
The American Oil & Gas Historical Society (AOGHS) preserves U.S. petroleum history. Please become an AOGHS annual supporter and help maintain this energy education website and expand historical research. For more information, contact bawells@aoghs.org. Copyright © 2024 Bruce A. Wells. All rights reserved.
Citation Information – Article Title: “Sweeney’s 1866 Rotary Rig.” Authors: B.A. Wells and K.L. Wells. Website Name: American Oil & Gas Historical Society. URL: https://aoghs.org/technology/1866-patent-rotary-rig. Last Updated: December 27, 2024. Original Published Date: January 2, 2013.
